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We
follows TUV-SUD management systems and here we
shown the certificate which we have. We have ISO
9001:2000 certified company, and quality
department always keep their attenuation on
production procedure as on the way of this
certification criteria.
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Nikoo
Forge PVT. LTD. has team which have complete
look on Quality-Control, they consider every
single aspect in terms of given process of
Quality-Control. Here we describe all the sides
of Quality-Control. From raw-material arrived
till production all the process are described in
following segment. We have all the facilities
In-House, so all the process are inspected by
our qualified engineers. |
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We
have TUV SUD Certified Service certificate, it
seems that we have very conscious about
providing our customers best service.
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TUV Management Services Certificate | |
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Incoming Raw-Material
Inspection:
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All the
material coming to the company from different sources has to
undergo the inspection and testing as per Quality Assurance
Plan
before it goes to stock-yard.
Raw
material incoming from the approved steel mills and
distributors, traders are kept in
the stock yard and 100% visual examination.
Chemical,
metallurgical and physical testing is also carried out as
per standard or instruction of the customer product
specification.
After
approval of the material in the laboratory, color code given
to each and every bar of the same grade.
Physical
testing e.g. upset test, step turn test, tensile test,
Impact test, macro etching is also carried out.
Metallurgical
testing of the material e.g. Inclusion rating, Grain Flow,
Microstructure is also carried out.
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Process
Inspection:
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Inspection
is carried out at every stage of production at different
stages e.g. Die Shop,
Cutting Shop, Forge Shop, Heat Treatment Shop.
Each shop
or processing dept has it's own inspection plan to satisfy
the customer's needs depending upon the experience and
expertise.
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Die
Shop
: Dies are checked thoroughly before dispatch for
production and reports are kept in file for reference.
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Cutting
Shop: All
the cut pieces are checked for the required
cut weight as needed to produce particular parts.
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Forge
Shop
:Temperature in furnace is controlled by the
temperature controlled provided with each and every
furnace. 100% visual hot inspection is done for forging
defense, weight and at specified intervals, and SPC
chart is made to assess the effectiveness of the
process.
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Advance
Chemical Testing Lab: |
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Chemical
Lab |
Chemical
Lab |
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Chemical
Lab |
Hardness
Tester Mach |
Creak
detachers machine |
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Heat
Treatment: |
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Personals responsible for the process under
direct supervision of qualified metallurgies and
experienced chemist and skilled workers are working as
per the work instruction and inspection plan.
Certain
pieces are selected from each lot of components passing
through the process of heat treatment and are tested to
confirm the hardness, microstructure, grain size of the
lot as per need of the customer.
Heat
treatment furnaces are equipped with temperature
indicator and controller.
We can
do normalizing, annealing, hardening, tempering,
solution annealing, Isothermal annealing of the steel
forged components.
All
care is taken to control the hardness within a
navigation of hardness from piece to piece upto 15 BHN.
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Final Inspection:
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All the
forged parts coming this shop are shot blasted and following
inspection carried out as per plan.
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Visual
inspection for scale pit, folds, unfeeling etc.
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Dimensional
inspection :- critical dimensions like thickness and
references points for 1st operation at the customers end
are checked 100%.
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Layout
:- Some of the piece/lot are fully laid out for
dimension as per the drawing before dispatch.
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Packing
:- Packing of the components and dispatches are made as
per customer requirement.
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