Forged products are always superiors than cast products because forged products maintain a proper grain flow pattern, much strength, tensile strength, fatigue strength & important value found better then any other, Manufacturing process.

We manufactures product as per customers drawing and samples. These are  parts as given.

Nikoo Forge Pvt. Ltd. Manufactures all type of Closed Die & Drop Forge. The Closed-Die Forging process is used to manufacture intricate shapes with quality and quantity. A slight variation in shape & Dimension require separate set of Die, with  our team work we could develop 120 types of item from establishment of organization.

An important factor for manufacturing of a product is the availability of raw-material in from of billets and bars. The steel plants of india are regularly produced different grade and size of material in from of billets & bars which is our raw-material, we purchase the required grade and size of material only from approved source which are approved traders, company.

The mode of transport of material from unloaded from the truck into stock yard with help of E.O.T crane. We have enough space in stock yard to place the same grade of material section wise at one place a part from other grade and section size.

Unload material are spread over for visual inspection, lab testing, color coding and stacked at its on proper place.

We have all facilities to fabricate a die for particular component. Presently we make about 30-sets of dies and tools per month. Which includes for regular production as well as new developed items.

To support this manufacturing process we have milling M/c, Shaping M/c, heavy lathes and EDM. Die for round parts are make on lathes and other dies are made on Milling M/c & EDM.

After compellation of die, we are taking cast of plaster of paris is taken out from the die-cavities. Then Plaster of paris is thoroughly checked for all the dimension in drawings and report are filled for reference before releasing the die for production.

Finished die are loaded on respective hammer and trimming and coining die are loaded on respective presses.

Before starting the production dies are preheated to about 350 Degree Centigrade and sample piece is forged to verity dimensions are as per product drawing. 

Now cut piece are bought from the cutting shop and charged into the furnace and are heated to 1100 Degree-Centigrade to 1200 Degree-Centigrade in furnace equipped with temp. controller and indicator. Heated stocks are placed on the die manually. No. of drops given to hot metal to get required shape.

Oxide layers are formed on the heated material are blow on with the help of compressor air to clean the surface of the heated part and die surface to achieve clean forging surface. 

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